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Design for Manufacture & Readiness

De-risk the jump from a design that works to a design you can actually make.

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A design that performs on screen can still fail on the factory floor; in a tolerance that won't hold, a feature that can't be machined, a cost no one priced. We review the design for how it will actually be made, quantify the risks, and give you a clear readiness call before you commit to tooling, so the surprises happen on paper, not in production.

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What's involved

  • DFM review against your intended process; CNC, moulding, printing, or fabrication
  • Tolerance stack-up analysis to confirm the assembly fits and functions at worst case
  • Process and material selection balanced for strength, weight, and cost, to ASME Y14.5 and AS9102
  • A prioritised risk register and a go/no-go tooling readiness call
Case studies

See our work

Welcome to the spotlight, where Nova's magic touches down, turning the ordinary into the extraordinary.

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Haptic Consumer Product - Case Study

From concept art to production: designing a durable haptic consumer product robust enough to pass rigorous military testing standards, while still being lightweight and ergonomically friendly for guests of all ages.
Design for Manufacturing
Consumer Hardware
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25 Years, Millions of Cycles: Designing Interactive Hardware That Outlasts Its Audience

From brief to build: engineering interactive assemblies that survive years of unsupervised public use at high cycle counts, while remaining completely child-safe and reliable enough to run untouched every day.
Durability Engineering
Design For Manufacturing
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Installation Durability Assessment -TELUS Spark Science Centre

From field observation to direction: assessing the durability of four interactive installations, from tabletop exhibits to a multi-DOF VR flight platform, with no disassembly and no design documentation to work from.
Durability Engineering
Interactive Exhibits
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Let's talk about what you're building

Tell us about your project, your timeline, and where you're stuck. We'll get back to you within 48 hours with an honest assessment of how we can help.

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